Welcome to page III of my mods

"Cargo box"
Here are 3 shots of my new cargo box I had made in August of 2001.
It's made out of solid red oak, with a little oak veneer in places.  This box is real sturdy, and very high quality like furniture.
I had it covered in the same blue carpet that covers my sub woofer box.
This sure beats having the Rubber Maid plastic box I had back there before.
The box stops right in front of the sub woofer. If I had it go all the way back to the rear seat, the sub would have sat up to high and over the tops of my headrests.

Click it dude! Clcik here Clcik here

Plenty of room in here for all of my tools, and my 1/2" impact wrench and accessories for my Power Tank. The box really turned out almost too furniture like than utility like.
If you would like a box similar to this one built for you, email me and I can get in touch with the builder.
He prefers to see your rig to get a precise measurement, but he has my templates on hand, and he can stretch it out to 4 drawers and all the way across if you don't have a Power Tank in the way like I do.
He may even do orders for out of state too, and ship it to you.
He's a carpenter at where I work, and he enjoys building projects on the side.
For some full size pics sized at 1024x768, click here.

 Update on the cargo box:
With it loaded up now with tools that will come in handy, the drawers are mighty heavy. When I accelerate, the drawers will fly open. Then when I brake, they slam shut. The noise can be very annoying.
A neighbor of mine and I came up with a solution to prevent the above from happening.
We took some clevis type pins and modified them with some 1/8" cabling and have the pins go through the top of the box, then into the drawers to prevent movement.
The pins are cable to some eye screws to prevent loosing them.
This works out great, and no more drawers slamming and making noise.

 


"Hi-Lift jack mount for roof"
Below you see some pics of my new Hi-Lift jack I just picked up from Central 4WD.
This jack has many uses besides lifting a stuck rig, or changing a tire while on a wheelin' trip.
It can also be used as a winch with the proper accessories available from Hi-Lift's website.

Mounting the jack to my rig brought on some pretty heavy discussion on the Toyota SUV forum I use.
After much thinking, and a cool link to a place that sells Land Cruiser gear, I opted to mount my Hi-Lift to the top of my Yakima Cross bars for my rack.
The outfit that sells the brackets I bought is Slee Off Road, and here is their website.
Slee's mount should fit the Thule square cross bars also if you use the new Yakima Snap Arounds.

I am very pleased with the quality of the brackets, and I believe they will do a great job holding the jack up on my roof safely.
The bolts for the brackets actually go through the holes in the Hi-Lift making it even more secure.

Before you use one of these jacks, please read the manual thoroughly. They can be very dangerous if not used carefully.

  

I ran across a very good article from a local 4WD shop in WA. state.
They have a good one by Bill Burke on using the Hi-Lift jack.
If you don't know who Bill Burke is, head on over to his site.
He has lots of good articles.


"ARB front bumper"
Finally, one of the mods I have been wanting to do for years, even before I got my 4Runner.
This is the ARB Bull Bar bumper, with a Warn XD 9000 winch added to it.
Many ask "where's the beef?"
I've got your beef right here!

This bumper is one beefy mutha. With the addition of the XD 9000, I should have lots of fun on outings with it.
In the 3rd picture you can see that is doesn't really stick out a whole lot.

Also purchased was the Warn winch accessory kit. A must have that includes gloves, 10 feet of choker chain, an 8 foot tree saver strap, a snatch block, and a shackle for rigging stuff to the straps with.

   

Below are a few full size shots

  

I also purchased an accessory from Central 4WD called the ARB Hi-Lift jack adapter.
Central doesn't have it on their home page. You can see a picture of it here at 4x4 Connection.

I have this item and I can attest that it does work great. Slee Off Road also carries this item.
Click the pic below to go too their site.



"License plate holder for ARB bumper"
This is another one of those things that don't really qualify as a mod, but it's a "must have" if you have a winch bumper and don't have a way to put back on your license plate up front.
Some ARB bumpers have provision for the plates, but not mine. Shane a forum member tipped me off to this manufacturer who make a cool steel plate that attaches to the roller fairlead of a winch. Very simple design, and one could make it themselves.
Here is the site. I bought mine though through 4Wheeler Supply as they were a little cheaper.
It uses the D cell Maglite clips like I have on my floor mat to hold my flashlight. I was even able to put my smoke cover back over the plate also to protect the plate a little more.
Very easy to use, you just snap the plate over your roller fairlead when you want the plate on. To take it off you have to give it a good tug. This way you will know it's not going to come off very easily while driving.

 



"Master Pull synthetic winch line"
I picked up some plasma winch rope cable after reading up on several articles on how good it works.
Master-Pull is the company I ordered it from, and they are right here in good old Washington state.
The plasma winch line comes with one heck of a beefy hook too. It also closes for extra safety compared to the hook that came on my steel cable.

Without going into a lot of detail on how the stuff work, I'll let you read a few articles I have linked here.
Here is a good review from Randy Burleson from Outdoor Wire.com.
His review is also echoed on Master-Pull's website under the article area.
Bill Burke also has an excellent review on the rope in Master-Pull's article area.

Bill Burke also has some excellent articles on his site on getting unstuck using a winch, and other items.
Part one, and part two.
Ramsey Winch has an excellent video on their site too. It's about 11 MB, so you might want to right click it and save it to your hard drive instead of streaming it in.
The above video is a real good one.

Here are a few pics from the install that Jim & I did on the plasma rope.
Kind of looks like dental floss that Barney would use 

   

This stuff was an absolute joy to work with. It doesn't kink like steel winch line can, and 100' of it with the hook only weighs 6 lb. The steel cable I had weighs in at 18.5 lb with the hook on it.


"SAW torsion bars"
I picked up some Sway-A-Way 25mm torsion bars from Performance Products. They seem to have the cheapest price around because they deal with a lot of SAW stuff for Porsche too, not just Toyota.
These are considerably stiffer than the stock Toyota torsion bar. I would not have ever put these on had it not been for the 160 lb or so of bumper & winch up front.

Here is a page with some info from SAW's site.
Since installing them, I no longer get a nose dive effect during hard braking. Before, the front end would go down a little.
Right now the bars are cranked up a little too much, but they will be coming back down by 3/20/2002, and with a fresh alignment.
You can clearly see in the 2nd pic below that the front is slightly higher than the rear.

It is also a good idea to pick up new bolts & nuts from your dealer before putting on new T bars, or adjusting your stock ones. Check and see if you have the old style that uses the lock nut on top or not. If not, go with the newer part #'s.
They can get pretty tight over the years, and snap on your. You can also try soaking them with some spray lubricant for a few days before embarking on this project.

Here are the part #'s you will need:
1988 to '95
Bolt # 90101-12159 / Nut # 90179-12074
1986 to '88
Bolt # 90101-12104 / Nut # 90170-12025 / Lock Nut # 90170-12004

Here are two articles too on adjusting your T bars, and upgrading to new ones like mine:
Adjusting T bars
Replacing T bars

 

Update on the torsion bars:
Since I had the bars lowered back down to even out the front with the rear, I gained a lot more clearance for the upper bump stop.
The rig rides so much better, and does not have the feeling of wanting to catch air when coming off of a bump.
I am very happy with the addition of the torsion bars, and highly recommend it if you have the extra weight up front.



"Ramsey wireless remote"
I picked up a Ramsey Wireless Remote  for my winch from Central 4WD.
Ramsey also have a good video to watch at the above URL.
Here are some excellent links on how the product works:
From Ramsey's siteand from Rock Crawler's site.

The beauty of this gadget is you don't have any remote cable to get in your way.
I have tested this a few times and there is no delay. Push the in/out buttons on the car alarm like transmitter, and it works instantly just like if you were using the cable remote.

Below are some pictures of the setup.
The "1st" one breaks down the four components that make up the kit.
The "2nd" one shows the receiver mounted to the inside fender. This was about the only place to mount it as my engine bay is getting crammed.
The "3rd" one shows the route I took to hide the solenoid cable and antenna wire behind the windshield washer fluid bottle.

  

The "4th" one shows the antenna setup. It uses a magnetic base and can mounted just about anywhere.
The antenna also unscrews from the base, and a red cap replaces it.
The "5th" one shows the receiver cable to the solenoid pack. The kit comes with sticky back wire receptacles making storing the cable very convenient.
A simple snap and the units open up allowing you to remove the cable to plug in to the solenoid.
The "6th" one shows the receiver cable plugged in to the solenoid. I only have to unsnap two of the three cable holders to be able to plug the receiver cable into the solenoid.

  


"Home brewed shovel mount"
Yakima as of this this date (3/22/2002) does not have a shovel or ax mount for their line of roof racks.
I was not about to pay the high price of the Garvin shovel mount and then have to "mod" my mod to make it fit.
I had picked up a nice 40" fiberglass handled shovel the night before at Lowe's hardware.

The next day an idea whacked me in the brain. I could take the Yakima Snap Arounds and modify it by putting in longer .25" carriage bolts. The Snap Arounds I had came with one of my bike racks, and I was not using them at the time.
It has the plastic wing nuts you turn to tighten them down.
What I did was buy 2  4" long carriage bolts, lock washers, and nuts to tighten them down to the crossbar that is part of my Yakima Load Warrior roof rack.

After the Snap Around were secured with the hardware, I drill 2 .25" holes into the handle of the shovel.
It doesn't weaken it enough to be concerned with the handle breaking.
After the holes were drilled, I lined up the shovel and pushed them onto the 4" long carriage bolts, then tightened the Snap Arounds down further with the hardware.

I then took the plastic wing nuts from Yakima and put them on the bolts, then tightened them down.
What I ended up with is a nice and tight way to secure the shovel to my rack.
The Snap Arounds can be rotated to if I want to angle my shovel up into the air at all.

Below are some pics that will explain the setup further.

   


Please click here to go to my 4th page of mods.
Yeah, yeah, yeah...This page was gettin' mighty big too, so I decided to split it up into more pages.


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